Friday, January 27, 2012

BINGO was his name O

Or something like that.....

Yesterday Sal ( the owner of Actual Caf'e ) appeared at my shop door with a bingo ball roller in hand....

 Note : If your from Oakland or the bay area you might have heard of Actual Cafe, its really cool and very bicycle related cafe, I mean you ride right inside of the cafe and hang your bike up next to a lady drinking coffee reading a book most of the time, its really a great place. Most of the time MLS concept projects can be seen hanging from the ceiling around the cafe, such as the gravity bike.



" We are pressed for time and the event is Thursday, do you think you can build something to rotate these bingo balls that is bicycle related? " Sal told me.

So tonight I figured I better just get it done. With the help of Matt Ducot ( the dude that does a lot of the movies on my blog ) and a few DAD's root beers we were able to hammer this bad boy out from design to finished in a total of 4 hours.

Not bad, for a Thursday night hammer secession or should we call it Friday morning... Thursday night build sounds more dramatic and badass.

Lets see how we did it.

If you read my blog you know I am a big Schwinn collector
So I pulled this one down which was on display, from the ceiling above my welding table
A good old 1960s Schwinn American 24" Boys

I had a plan...
Thats a kids 16" steel rim, tacked to the side of the ball hopper

Now the rear track stand was built and a custom piece to replace the rear freewheel on the bike with no teeth, the chain just slides where the freewheel should be. 
Matt thinking hes training while drinking
There is NO product placement in this photo.... Sponsors always welcomed !
How about a side profile, sorry I built faster then we could take photos.

There she is.... 
Ready for action at Actual Cafe's Non-Profit fund raising events

video
Matt wanted to show you how it works.
Sounds like an old tractor!

Want to know more about the event in Oakland at Actual Cafe.

Come out and support some good bicycle related causes!!!!

 See you there !

Sunday, January 22, 2012

working working working

OK....

Wasn't expecting to turn MLS in to a T-Shirt factory but it kinda happened the last weeks. Super stoked to see people worldwide making it happen and showing the love. Thanks Everyone, The shirts are boxed and shipping!

I don't mind screen printing and you get a real custom MLS made shirt.
Doing the little green DiAcro Press brakes.

Done - This lucky person will be an investor in the DiAcro press brake as shown on their arm with the little green press brake. Other tools include a blue patternmakers vise, Calipers, Drills, Tig torch and so on. Every shirt is a surprise....

the little green press brake that could...
If you want to buy a shirt and help out heres the link -  To the Buy a T-shirt blog page


Back to the metal shop 

Some times you just need to know when its a good idea to say, " Theres a better way or person to do this job". I had to say it the other day. I was machining out the front hub for the top speed bike on manual lathe and I had it almost done and looked at it and said, this works for a prototype for me to make the front steering but really its not the quality I need for the look to be correct.

If Cane Creek didn't do such a good job making the hubs on the carbon rear wheel maybe my manually made hub would be fine but I really want to show off the machining marks on the outside of the hub. On a completely contoured machined hub with no straight lines its next to impossible to do on a manual machine and leave the raw machined look. This hub is really a pain in the ass to make and I can thank my brother for designing it like that.
I might not be a " True Machinist" to the " OLD Guys " but I still can give them a run for their money.
Doing some hoggin out of the center of the hub. That 7075 Aluminum is a dream to machine if you know what I am talking about. 


The hub is very special as the steering is inside the hub shell in the big pocket.
This hub takes a lot of operation changes to make it happen on a manual lathe or CNC lathe, I took it out after roughing out the rough shape for the photo and to start machining the steel mandrel to hold it in the center bearing bore, so I could do my final profile cuts on the outside of the hub shell. 

Like I said up above, I decided its time to ask for help so I got on the phone and called my buddy Derek over at Moss Machine in San Francisco. Derek is one of those machinist that looks at super crazy prototype stuff and says " OK ". The dude has maybe touched something thats on your high end bicycle in some way, he does a lot of prototype machine work for big companies like Easton and so on.... He said " OK " give me the block of aluminum and come back next week to get it, I owe you anyways for hammering out the stuff for the BRD RedShift bike ( video of Dereks machine shop ).

I finished up some of the last fab on the frame other then the crazy seat mount, it was just making all the stainless steel brackets for the rear dropout aluminum sections to bolt too. There is a Paragon Machine Works belt disconnect in the frame because I figured why not set it up for belt drive... Isn't it suppose to be a futuristic concept bike when chains don't exist on bikes, right ...?

 The tube ends are capped and threaded for the built-in belt tensioning, don't worry you will understand later when you see the rest of the parts...   And thanks to Best Buy telling me I am 2 days over on my extended warrantee on my broken digital camera, I am forced to use my Iphone for photos until I get a new camera... What a buzz kill

see the little seam for the belt disconnect?
This was just before I welded it all up and make it look fancy.... 

Friday, January 20, 2012

Make it happen !!

If you read my blog you know that I get frustrated somedays about public schools across the USA dropping shop programs to save money and time.

I try my part to keep the kids a-buildin' and the dream alive....

This is a new edit from Matt Ducot for his work Connect-Ed which is a non-profit with the vision of getting videos out there for the kids in high schools to see what " A day in the Life " looks like for different careers.

Matt followed me around for a day and I built some stuff... He did a quick edit a while back for my blog, but this one has audio and a bit more footage from that first shoot that turned out so rad.

Enjoy


Prototype Fabricator from ConnectEd Studios on Vimeo.

Tuesday, January 17, 2012

Happiness comes in all forms....

Anyone that knows me, knows my brain can work in odd ways and thinks outside of the box. Sometimes my brain runs wild and I get so trigger happy, my hands try to keep up with my brain, but as we all know thats not possible to keep up with the brain...

When you meet someone that feels the same way and runs on the same wave length, its something that catches you off guard and everything stops for a second to ponder how and why?

For the last 5 years theres been a pretty girl that for some reason runs on a similar wave as me and its always thrown me for a twist.

Back years ago when MLS was just getting the wheels moving for the first time in downtown Los Angeles, this girl lived next to me and we shared a wall between my machine shop and her workshop.

This proved to be a huge distraction for me, as she always seemed to be doing something or building something cooler then I was, so it proved to be be one of my biggest distractions but biggest loves. When the s#!t hit the fan at our crazy art compound in downtown LA. The whole crew like Goose, Dan, Sarah, Brie and everyone else was forced to split up, it truly was a sad day. Yes, the building was a complete S#!t box and over priced with a super shady landlord but it was all of us friends together in a amazing time, mindset and place in the ghetto of South Central LA.

I still miss that place ( maybe not the place ) but really times spent there.

Things have changed but what I do hasn't, and thats truely why I get out of bed every morning - to work with my hands and my mind.

Everyday has a different feeling and passion, from the little projects like an quick concept project for a science museum to have kids fill sand in to a plastic tube, to crazy projects like making parts for USA Government Laboritories where something I crafted could change history and science for ever, down to the basics like making a basic coat rack so I have somewhere to hang my apron at the end of the day.

My brain moves thru my hands - and I am in love with every second of it.

Ok, enough is enough, back to the topic about building stuff



Sarah, the girl that lived next door to me, is an amazing photographer that has traveled the world and enjoyed every second of it with a smile... That alone is rad, but it is her work that twist my brain and keeps me asking for more. When she lived next door, I had to be involved in her prop building because building stuff by the book is fun but what if you don't have a limit to how weird and how twisted you can make something. Thats when the fun starts....

Movie and Photo Prop building is one of my greatest hobbies because I can throw the blueprints out the door and let the brain run wild !

Now you combine that with another person thats on the same wave with the same motives but a different skill set and you have a run away train with two locomotives wide open until who know what happens...

But it is truly one of my most enjoyed times in my life, just sitting around thinking, laughing and building stuff with Sarah. I got to enjoy a weekend of building props when I visited her this last weekend and she put me to work in her workshop building props for a shoot with a band called Little Red Lung plus just having fun in the redwood forest for some "on the fly" random shoots.

This was the final out come of Sarah and I making stuff for the band Little Red Lung this weekend
The band seemed stoked... and so were we !
We couldn't go to crazy that you couldn't recognize them, think we got just the limit.

We made some crazy neck piece, using parts from my Espresso machine I am building and wood hands.
I love these behind the scene photos 
Yep thats me, doing a light test before the band showed up to test the look and light.
Sunday in the morning, we decided to have some fun of our own

Lead Grip ( me ) on set getting things ready.

Bird on a wire.... 
+
Crazy forest woman 
=

Or


The magic !



In the end, I even got a kiss in, for a Hallmark style photo
A solid weekend !

So that sums up the weekend of making stuff with Sarah 
-----------------------------------------------------------------------


Heres some old photos of years back. I got to be part of...

Dan and I built this thing over a few beers and a evening of board-em 
We made it dispense beer can in the seat tube like a PEZ dispenser 

TV man entering the room 

Art and I had to have some fun across the street from the old shop in LA before he took off for the NAVY.  


I will leave you with this photo. 
Just something I made for a shoot... 

Need more....
Sarah Sitkin - Website  or  Flickr
Trust me you won't be let down...

Sunday, January 8, 2012

T-Shirt fun raiser..... Hot off the Press and Shipping NOW

Buying T-Shirts is really cool I read on the internet, but what if you were really an Investor in MLS by purchasing a T-shirt, is that a double bonus ?

The other day I was thinking of an idea,

I have been designing this Hydrogen Fuel Cell Race bike and have been thinking of what machines I need in the shop to build this thing. My goal with the frame of the Hydrogen Fuel Cell bike is to be 100% full Titanium sheet metal with 0 ( ZERO ) round tubing.

So heres where you come in....

I have been looking at getting a small DiAcro Press Brake to build the
Hydrogen Fuel Cell Bike frame and parts.



This is a little 4 foot DiAcro Mechanical Sheet Metal Press Brake
made in good old Minnesota for over 60+ years
cost for one of these 1960's used beauties is about $6,000

So here is my idea with the T-Shirts...

All the profits generated from the T-shirts will go towards getting the machine, with each shirt it will come with a small screen printed silhouette of the machine on the arm sleeve that the profits are going to.

That way when your riding around you might see someone else sportin' a rad MLS shirt, BUT they have a different machine silhouette on the arm sleeve indicating that they helped fund a different machine in the shop then you did.

Thats my little idea to make each shirt a little personalized and custom.

This is the first time that I am trying something like this, who knows if it will work but its worth a try!












Size


If your ordering from overseas extra shipping will be required.


Sizes
International Order




Just remember the small detail about the shirts - Just like Henry Ford put it best

" You can have it in any color you want as long as its BLACK !


If you are feeling like you just need to help make the shop a learning tool for the next generation of metal crafters and group of 10 year old kids taking my welding class right now ( extra points ), then I am going to put the donate button up for you.





Consider yourself as an Investor in the creative thinking and progression of concepts World Wide!



If you ordered shirts already they are going out this week if they haven't already... Thanks to the early birds that have helped get the project rolling.


                          A true MLS made shirt here in Oakland,CA
                       
                        Printed on an American Apparel USA made shirt !
                                              MLS is a Non-Profit
                       because we burned it all up having fun building stuff !

Sunday, January 1, 2012

#1 and Proud

Today I got the news that my bike make it as #1 Bicycle of 2011 according to CycleExif as the most popular bike on their site.

Top Ten Bicycles of 2011

Super Proud - a great way to start off the new year !


Special thanks goes to Kyle of trackosaurusrex for taking some amazing photos and enjoying a day of ripping this thing down the hills in LA and not crashing it ( thats my job ).

Some extra photos Kyle took on his Flickr of the Gravity bike.

And a big thanks to the crew at CycleExif, Tracko, Prolly and everyone else for putting it all together over the last year and making it amazing !

Happy New Year to everyone and keep those hands building !


Saturday, December 31, 2011

Happy New Years !

Hope everyone has a blast for the New Years!

 MLS is throwing the big ball bash tomorrow night and I am getting ready but like normal something shows up to throw me off from my task and get me all fired up about building something.

Bear from All Power Labs in Berkeley, CA decided it would be perfect to push in to my shop the 500 watt PEM Hydrogen Fuel Cell for my next project during my party set up...

And like normal the party planning and set up stopped.... because I had to get my hands dirty and check this thing out.
Bear wants to be a model for Sears so bad! 


Its a really cool set up made in the early 2000s by a company called Avista Labs, I don't know a ton about it yet and I will be doing some research about it but I do have some fuel cell experience and I think this is going to make a cool electric race bike project. I need to decided should it use 36 inch wheels or 29 inch , Coker wheels or Velocity wheels, that is the question ????
12 PEM Cells all packed in to a crazy brain of controllers


Either way - Merry Xmas and Happy New Year to all - Its been a good time in 2011 and 2012 is looking very bright already ! 

Thursday, December 22, 2011

Discovery Channel

In the good old days, some years back I was on a few Discovery Channel shows.

I happened to run across this one tonight while surfin the web.

Blake and Jake are in there too, Blake and I were both new to California while filming this...

Had to capture the screen shot for the blog, a must have.
Clean cut back in those days

Imagine being a kid taken from your cold Minnesota home and thrown in front of a TV film crew in warm & sunny Southern California a week later and told to not get in to trouble.....

Yeah right, it was only the start of the fun for years to come....

Its a long show but you can fast forward thru that dude Billy... ha ha 



There is the complete bike with those pipes I am still proud of.
Dylan and I did them in like 4 hours because it was a rush


Maybe someday I will dig up some of the other TV shows and post them..

Enjoy 

Monday, December 19, 2011

100,000 people and counting.....

First thing .....

Thanks to the readers for making MLS a fun project for me and being interested enough to come around and check it out. For a lot of people 100k people viewing my blog doesn't seem like a lot of people but when your from a small town in Minnesota with population of only a few thousand people, 100k seems like a lot! 
well for you electronic nerds, a 100k resistor, kinda like the amount of page hits but not really.

Its getting close to Xmas as well so happy holidays to everyone and that means my normal quick escape back to Minnesota to make me realize how cold the earth can be for 5+ months of the year.

It was the Fwod' girls bicycle club's Sadie Hawking bike ride.
Classic style for Sadie Hawking dance or ride, 
the lady asks out the dude so, 
I got asked on the ride by Sanja and had a blast riding Oakland and Alameda. 


Oh Boy....
One project at a time, but this one ended up in my hand 
and I couldn't say NO
Hydrogen Fuel cells all ready to go...!!!!!
Did someone say Futuristic BoardTracker from 2050?
Expect some madness no one has ever seen with the
 titanium sheet metal.
I started drawing it in Solidworks... Electric 36ers front and rear ??
You are going to have to nail bite for a while on this one... 

Saturday, December 17, 2011

Saturday Night Delight


Theres nothing more peaceful then good music and a welding torch on a Saturday night.....

Its out of the fixture table and ready for welding!

Thursday, December 15, 2011

Day in the office.....

The Pullmax
This machine is straight up one of the coolest machines out there. 

Designed really in the early days for one task - to cut circles out of sheet metal..
It holds a piece of sheet metal on a pad or point located deep in the throat of the machine, 
 next the operator spins the sheet around that point or pad, the machine eats the square piece in to a perfectly round circle ready for metal spinning or what ever.
This machine is set up for cutting circles with the yellow holder, this is the center of the circle for the cutter. 

Later down the road in the 1950s or something like that, the aerospace monkeys started thinking what if we made shrinking, stretching, doming and all kinds of weird dies for it,  the goal not trying to not cut the metal but to crush it and move it around.

It became a very important tool in every aircraft factory from then on... Thanks guys


I started out with a flat piece of copper 16g and just started doming it in to a bowl, the final product is ___________, maybe I will fill in the blanks later. Sorry I didn't notice the saw in front of the machine. 


I think Jesse James really put this machine on the map when he decided to show it on Discovery Channel while building a gas tank, well, he at least did one thing... He made them so in demand, that no one could afford one anymore, so I have to go over to my friend Darrel's shop down the street to use his Pullmax machine...
Thanks Jesse 




Monday, November 28, 2011

A busy Thanksgiving.....

Thanksgiving like most years was spent working....

This time I got a call last minute on the day before Thanksgiving telling me that I was needed for building stuff for a movie ( name no given at this current time ) and needed to be in LA in a few hours to start work.

So I took a small jet down to LA, why not?

Leaving Oakland at 8pm Wednesday and showing up in LA shortly after I was brought to the laser cutters at 10pm to start the weekend adventures...

Note : if you walk thru an airport with no luggage and just a welding helmet, people think you are on a tv show for some reason. don't ask why?

My only thing in hand....


Trust me it was a little chartered jet
just me and 30 of my most unknown friends headed to LA
To weld for a day, not bad way to travel.

I welded Thursday on movie stuff that needed to be loaded on a truck for a shoot that night and then Friday made a visit to Exile Cycles to work for the day on some new fun stuff Exile has coming out.
 I had to put down some welds to make the kids happy and collect the check. 

Blake asked what I was doing standing at the table, so here was my answer - 
"Self-timed photo, someone has to take the photo and you were busy so I set the self timer,
And quit making fun of me and I don't like getting hit in the face while I am sleeping on your couch even if you think its funny"


Blake Schossler from Exile and I on lunch break
If anyone is in the Los Angeles Valley (818) area they need to hit up Vicious Dogs!
Best Chicago dogs on the west coast. 
Anyone that knows me, knows I went to school to become a chef only for my 2 true loves
Donuts and Hotdogs. Thats why I have been going to this place for years


Hammering away welding at Exile most of the day Friday,  my ride to the airport showed up at about 4pm.... 

None other then my brother and his lady in the PreRunner race truck.
This truck is very special to my brother and I, because its got some serious history with us.

1993 Ford F150 - Metal Morphosis Engineering Rig #2 
This project is my brothers truck that got started maybe 7 or so years ago between him and I.
Its been a fun learning tool for both of us because we built just about everything, at that time when we started we had more time then money, It was such a fun learning project for me fab-wise.  

As you can see...
The top of the truck is a soft top
The reason...
I rolled it a few times crushing the metal top 
so I had to repay my brother in fab work for wrecking it
Sorry for that....

 Custom mount my brother designed for a cheap Craftsman jack , Aluminum Fuel Cell ( old blog post ) and other stuff.

One of my first big welding projects year and years ago was these I-beams for the suspension
I Mig welded them and my brother machined all the parts. 
Still look at them and remember how nervous I was about them working and looking good. 

Had to post the picture of my brother as some repayment for rolling it and plus the hours he has worked on it to make it such a rad rig to beat up in the desert. 
Maybe this funny photo will make him famous and he will forget about me rolling the truck so many times. 
Racing to the airport, Bandit style! 
Back to Oakland for meetings and more building !