Thursday, December 20, 2012

Dinner under the shuttle

Every once and a while I get to do something fun....

This was one of those things that I enjoyed. My buddy Art who worked with me for a while in my shop, got out of the Navy after 4 years and scored a cool job as a new prototyper at Applied Minds in LA, which is a super cool company that does just about everything.

They are a concept company with a lot of focus on Space due to some of the people involved in the company were either pilots on the shuttle or worked for Nasa. The team does all kinds of other cool stuff in the robotics and movie industry as well.

Artin has a good gig going and hopefully he can hold it down.

They threw a party and they did it big, Art ditched his date to take me with...


It was cool to hear the actual pilots of the shuttle we were looking at talk about it and all its weird things that made it a pain in the ass to fly.

Once I get some good photos with myself and the pilots I will post them up.

The beast - I LOVE NASA

The pilot spoke to the employees about the bad door that sometimes required extra love to close before take off.

The thing is kinda heavy and big so I could only hold the front.
 

Dinner under it make it hard to eat because I just looked up the whole time...
I have dreamed to be this close to it for so long that its crazy to get to see it now.
 
 
 
 
A few months back it flew past the Exploratorium Science museum where I work in San Francisco. Its such a big deal at the museum they shut down the museum to make sure everyone got to see it for its last flight, Science rocks!

Wednesday, December 19, 2012

The unknowing drive..... for something......

My life is an odd one somedays and leads me in odd way.... I think living day to day is the key to my sucess and not being alarmed by any suprises that I encounter because of this poor planning....

But on the other hand it makes for a fun and exciting road with so many corners you can't see around that your bound for consitant surprises with lots of ups and downs....

I love my craft and my dreams.... Sometimes I feel like a snowplow pushing anything that gets in the way to the side and moving forward...

 Its stressful....

Sometimes I see things get pushed to the side that I feel could have helped me keep in control or move forward faster but my brain is this agressive plow born to push and make new tracks.... where those tracks lead to on that crazy road is still unknown, as life is full of surprises.....

I set a bunch of goals every year and write them all down on a piece of paper, then cover them with clear tape and put them on my wall leading to my bed room so that I have to look at them everyday....

 This shitty looking piece of yellow paper covered with written goals for that year looks really nasty on the wall, but is totally needed ... I hit a few goals and they made me smile.

Time to set new goals for 2013.... Holy shit talk about raising the bar for myself.... I slept on average about 4 hours a night this year just to make some of the goals that I feel are totally worth it. This next year for the MLS company and myself personally are going to be setting the bar even higher with some bigger projects that are going to twist some brains...

Get ready ....

When I get super busy working on stuff that feeds my shop, I sometimes forget about why I do this stuff and the need to stop take a moment and do something for myself....
Sometimes it takes someone to tell me that... Someone I actually listen to and respect..

Tom Lipton is a dude that I respect.. Hes done the time in the shop and knows his shit! Its good to see these crafters out there and know that after 20+ years in metal crafting you can still do the same thing for your job as you do for your hobby and not get them all mixed up. So when he told me, get back to building that espresso machine because you need to hammer it out and finish it, he was right, sometimes I need that kick in the ass from someone that knows its value to remind me I got it I just gotta hang in there and finish it.

Some background on Tom ( if you want more info check out the rad blog "Nothing to strong ever broke "). Hes one of the best metal crafters I know and the US government thinks so too and thats why hes in charge of some big concept projects at one of the coolest US Gov. labs.

His metal working background leads back to making some cool stuff, such as the first prototype Independent trucks for skateboards, to crazy machines that produced products that are most likely in everyones houses reading this. Doing 20+ years of work in just about every industry leads to some really cool storys too, some of these are on his blog... I first heard about Tom while doing work for Clorox and all the stuff he and the crew built, so like expected it was my job to hunt him down and ask a million questions about making stuff...

His blog might give MLS a run for its money.... We might have to get more half dressed girls around the shop to get the hit counter going again...

The espresso machine has been my personal project for the last months.... I am not going to show you all of it yet because thats some of the surprise in it... But how about some teasers.

All the sweet USA made parts
from left to right
Copper - USA Pen - 800 watt heater - theromstat - high temp float switch

I go off of whats in my brain and what shape I want as I am spinning it
 
Because copper is such a crazy conductor of heat its super important to get rid of a lot of the material so it doesn't require so much amps to weld and also just reducing the weight and making more volume is a bonus for the little extra time spent machining it out.

Using a big 1" NPT tap, I put the treads in for the heater.
Notice using the tail stock to hold the tap straight... Just a tip... Thats why they put the dip on the end of the tap, just for the exact reason.


The spun copper parts of the boiler are 8 inch diameter but I don't have a hole saw that big so I will have to make a bunch of notches with the biggest hole saw I had. I love doing this work on the K&T mill.

still in the quest for more material removal ....
I decieded to mill out.

I did a quick mock up of the legs and everything to figure out where the best place for the heater,float and stuff would be before making the cuts in to the spun parts.
Windows in it and LED light ports ready to go.
 
One problem that welders do all the time
when preforming very important welds....
 
CLEAN THE DAMN FILLER ROD !!!!
 
Good way to mess up a million dollar project... or make something fall from the sky and hurt someone...
 
CLEAN IT !
 
 
Part safety is very important when you get to a point like this on a project..
One drop of the boiler and your done...
Tricks I have learned over the years in medical and aerospace work, is working inside shop traveler boxes so you don't have parts roll off your bench.
Tom has tricks too for doing small stuff by working in clear bags so you don't loose screws or small parts.  
I do a lot of the tacking and fit up with the part in the blue box for safety.
 
Old Timer photo of the copper welds
 

Getting stoked on it....
100% USA made so far and proud of it.